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RESEARCH PAPER · Materials & Design · 2024

Design and development of coating for metallic bipolar plates in proton exchange membrane fuel cell (PEMFC): A review

Jiansheng Liu, Lijie Zhang, Bin Yuan, Ying Zhang, Zan Yang, Jihui Huang

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Design and development of coating for metallic bipolar plates in proton exchange membrane fuel cell (PEMFC): A reviewOriginalCorrosion resistance and electrical conductivity of Ta-modified Titanium bipolar plates for PEMFC2Hydrogen fuel cell vehicles: Overview and current status of hydrogen mobility76Preparation of CCF/MWCNT-OH/Graphite/Resin Composite Bipolar Plates Using Bi-Directional Interfacial Modification and Study of Their Performance Improvement and the Mechanism of Their Interfacial Bonding Improvement0Achievements in protective coatings for metallic bipolar plates in proton exchange membrane fuel cells: a comprehensive review6Investigation on performance enhancement and emission reduction of micro methanol steam reforming hydrogen reactor for proton exchange membrane fuel cell6Comprehensive evaluation on heat and mass transfer mechanisms in full-scale high-power PEMFC27Comprehensively evaluating and unraveling the electrical conductivity, corrosion resistance and mechanical properties of metal carbide coatings for metal bipolar plates2Advanced multi-recovery techniques for enhancing efficiency in hydrogen fuel cell-based energy systems: An empirical study8Effect of MWCNT and selective localization of MWCNTs on electrical conductivity of sPS/PET/graphite composites for a bipolar plate application2Preparation and electrochemical corrosion of Cr–C coatings by cathode plasma electrolytic deposition for stainless steel bipolar plate in PEMFC8Bio-inspired designing and fabricating hydrophobic functional surface for advanced fuel cell applications: A review14Nb-doped TiN coatings for PEMFC bipolar plates: synergistic enhancement of corrosion resistance and electrical conductivity6Advances in proton exchange membrane fuel cell (PEMFC) materials: A review of developments from 2021 to 202573Failure origin of multilayer C/Ti coating on aluminum-based bipolar plates4Experimental and numerical investigations on multi-step stamping of 304 stainless steel bipolar plates1Numerical investigation of obstacle location effects in bipolar plate flow channels on PEMFC performance6Three-Dimensional Non-Isothermal CFD investigation of proton exchange membrane fuel Cells: Coupled Thermal–Electrochemical analysis and performance evaluation26Multifunctional composite coatings for energy transportation, storage, conversion and utilization: Progress, challenge, and perspectives0Preparation and optimization of carbon fiber paper for fuel cell applications: Effect of dispersants, pulp and hot-pressing parameters1A review of performance improvement strategies in recent years for polymer/graphite composite bipolar plates for PEMFCs2Titanium and titanium compounds in the bipolar plate/gas diffusion layer system of polymer electrolyte membrane fuel cells: manufacturing methods, surface treatments and properties7Influence mechanism of ionomer and carbon on transient mass transfer and dynamic electrical performance of proton exchange membrane fuel cells0Advanced high-entropy materials for fuel cells and water electrolysis12Hydrogen-Powered Vehicles: A Transition to Sustainable Transportation Systems0Advancing coating strategies for enhanced corrosion resistance, interfacial contact, and performance of metallic bipolar plates in proton exchange membrane fuel cells0Review on Bipolar Plate Technology: Bridging the Gap between Material Development and Electrochemical Systems for Sustainable Energy Solutions9Thermal Cycling Induced Degradation of Graphite Bipolar Plates: Mechanisms and Experimental Analysis0In-situ diffusion-reaction strategy for enhanced corrosion resistance of a-C-coated LPBF processed titanium bipolar plates2Fluoride ions regulate the disproportionation rate of Nb(IV) to produce high-quality Nbx(C,N)y coating for PEMFC bipolar plates1Advancements in bipolar plate materials and manufacturing strategies for polymer electrolyte membrane (PEM) electrolyzers: a review1Lightweight proton exchange membrane fuel cell’s bipolar plates materials selection and design for mobile application3Recent development in the design of proton exchange membrane fuel cell stack: Theory, integration and prospective4Electrochemical Analysis and Surface Characterization of TiCN Coating on Stainless Steel for Proton Exchange Membrane Fuel Cell Application0Development of an innovative wet coating process of graphite bipolar plates to increase the efficiency of PEM fuel cells by optimized water removal0Effect of pH on the electrochemical corrosion and surface conductivity of a new high-Cr ferritic stainless steel in simulated PEMFC environments0Effect of sintering aids on the structure and corrosion behaviour of spark plasma sintering-assisted TiB2-based coatings0Nitrogen pressure-regulated microstructure and texture of pulsed laser deposited CrN coatings for enhanced corrosion resistance and conductivity in simulated PEMFC cathode environment0Multi-objective optimization and evaluation of inlet jet parameters of proton exchange membrane fuel cell1PEMFC Performance Enhancement Using a Cathode Hybrid Configuration of Metal Wire-Mesh and Cuboid Structures0Bilayer Ti/diamond-like carbon coatings enhancing corrosion resistance and electron transport of bipolar plates: First-principles calculations and synergistic process parameter regulation0High performance Cr/CrN coatings fabricated by regulated magnetron sputtering for proton exchange membrane fuel cell bipolar plates application1Mechanical, tribological, and corrosion resistance properties of as-deposited and annealed NbAlN and multi-layer NbAlN/TiN coatings0Design and Development of Metal–Carbon Composite Bipolar Plates for Unitized Regenerative Fuel Cells: A Materials Review0Toward Low-Pt PEMWE Components: Determining the Minimum Thickness of Pt Protection Coatings on Titanium BPP0Enhanced corrosion resistance of Ti/TiN/DLC multilayers through optimized interfacial potential distribution under high cathodic transients0Investigation on the effect of Sc doping on the performance of Al alloy material for PEMFC bipolar plates0Microstructural and contact resistance behavior of Ni–Cr–Ta–graphene coatings on metallic bipolar plate substrates0Recycling fuel cell components: Strategies for a circular hydrogen economy0A review of performance enhancement strategies in proton exchange membrane fuel cells0Synergistic effects of Ti and Cr interlayers in carbon-based composite films for durable metallic bipolar plates and their electrochemical performance0Effect of microstructure on the mechanical properties and corrosion behavior of Ti–Ni–Nb–Ta alloy foils0Nitrogen incorporation window for optimizing TiN-coated SS316L bipolar plates for PEM fuel cell applications0

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  1. Corrosion resistance and electrical conductivity of Ta-modified Titanium bipolar plates for PEMFC

    Corrosion Engineering Science and Technology The International Journal of Corrosion Processes and Corrosion Control · 2025-01-12

    Hongwei Chu, Xi Meng, Yu Bai Pan, Zhiwei Yuan, Xiao Wang, Lu Li, Haiguang Huang, Muhammad Dilawer Hayat

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  2. Hydrogen fuel cell vehicles: Overview and current status of hydrogen mobility

    International Journal of Hydrogen Energy · 2025-02-03

    Ömer Faruk Günaydın, Salih Topçu, Aslı Aksoy

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  3. Preparation of CCF/MWCNT-OH/Graphite/Resin Composite Bipolar Plates Using Bi-Directional Interfacial Modification and Study of Their Performance Improvement and the Mechanism of Their Interfacial Bonding Improvement

    C – Journal of Carbon Research · 2025-03-19

    Wenkai Li, Haodong Zeng, Zhiyong Xie

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  4. Achievements in protective coatings for metallic bipolar plates in proton exchange membrane fuel cells: a comprehensive review

    Engineering Research Express · 2025-03-20

    Zhiqiang Zhou, Jun-Xia Wang, Haiyun Hu, Hui‐Lei Hou

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  5. Investigation on performance enhancement and emission reduction of micro methanol steam reforming hydrogen reactor for proton exchange membrane fuel cell

    Journal of Cleaner Production · 2025-04-06

    Bo Luo, E Jiaqiang, Changling Feng, Xinyu Song, Jiangjun Ding, Wenming Yang

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  6. Comprehensive evaluation on heat and mass transfer mechanisms in full-scale high-power PEMFC

    Chemical Engineering Journal · 2025-04-24

    Qihao Deng, Kai Meng, Wenshang Chen, Wenshang Chen, Ning Zhang, Ben Chen

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  7. Comprehensively evaluating and unraveling the electrical conductivity, corrosion resistance and mechanical properties of metal carbide coatings for metal bipolar plates

    Materials Today Communications · 2025-05-05

    Lijie Zhang, Xiaogeng Hong, Zonglun Li, Jiuxiang Song, Zan Yang, Jiansheng Liu, Jihui Huang

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  8. Advanced multi-recovery techniques for enhancing efficiency in hydrogen fuel cell-based energy systems: An empirical study

    Energy Conversion and Management · 2025-06-02

    Zhipeng Hua, Jintao Wu, Jiong Tang, Xianguang Cao, Jingjing Xu, Shanshan Cai, Zhengkai Tu

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  9. Effect of MWCNT and selective localization of MWCNTs on electrical conductivity of sPS/PET/graphite composites for a bipolar plate application

    Journal of Composite Materials · 2025-06-09

    Younggon Son

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  10. Preparation and electrochemical corrosion of Cr–C coatings by cathode plasma electrolytic deposition for stainless steel bipolar plate in PEMFC

    Journal of Materials Research and Technology · 2025-06-18

    Xinyu Jin, Ruigang Zhu, Yangyue Zhu, Moucheng Li

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  11. Bio-inspired designing and fabricating hydrophobic functional surface for advanced fuel cell applications: A review

    Renewable and Sustainable Energy Reviews · 2025-07-15

    Wuyi Ming, Yingjie Xu, Haozhe Chang, Guojun Zhang, Yu Wang, Zhen Zhang

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  12. Nb-doped TiN coatings for PEMFC bipolar plates: synergistic enhancement of corrosion resistance and electrical conductivity

    Electrochimica Acta · 2025-08-13

    S. X. Li, Lingxu Yang, Jie Wang, Yufei Cheng, Can Liu, Songbai Qiu, Songbai Qiu, Huijun Liu, Chaoliu Zeng

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  13. Advances in proton exchange membrane fuel cell (PEMFC) materials: A review of developments from 2021 to 2025

    Journal of Power Sources · 2025-08-28

    Erlan Fadhlan Hidayat, Juliandri Juliandri, Sharifuddin M. Zain, Atiek Rostika Noviyanti

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  14. Failure origin of multilayer C/Ti coating on aluminum-based bipolar plates

    Applied Surface Science · 2025-09-22

    Yu Kang, Man Wang, Xiaoxing Ke, Xiaoli Xi, Zuoren Nie, Manling Sui

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  15. Experimental and numerical investigations on multi-step stamping of 304 stainless steel bipolar plates

    Engineering Research Express · 2025-10-17

    Yu Liu, Xiaofeng Zhang, Jingzhou Qin, Xiuming Wang, Jialiang Qi, Shengfang Zhang

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  16. Numerical investigation of obstacle location effects in bipolar plate flow channels on PEMFC performance

    Fuel · 2025-12-02

    Hanbey Hazar, Alperen Latif Durak, Huseyin Sevinc

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  17. Three-Dimensional Non-Isothermal CFD investigation of proton exchange membrane fuel Cells: Coupled Thermal–Electrochemical analysis and performance evaluation

    Fuel · 2025-12-05

    Mohamed-Amine Babay, Mustapha Adar, Mohamed Essam El Messoussi, Ahmed Chebak, Mustapha Mabrouki

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  18. Multifunctional composite coatings for energy transportation, storage, conversion and utilization: Progress, challenge, and perspectives

    Progress in Organic Coatings · 2025-12-10

    Zexi Shao, Xinyu Bu, Zhe Wang, Jianwen Peng, Jintao Wei, Bin Du, Wenkang Hu, Sheng Zhang, Junqi Ning, Haodong Hu, Xuewei Jiao, Ruitao Wang, Hongda Zhou, Yanji Zhu, Huaiyuan Wang

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  19. Preparation and optimization of carbon fiber paper for fuel cell applications: Effect of dispersants, pulp and hot-pressing parameters

    Polymer Testing · 2025-12-11

    Jingwen Ouyang, Teng Zhang, Jun Xu, Xiongqi Peng

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  20. A review of performance improvement strategies in recent years for polymer/graphite composite bipolar plates for PEMFCs

    Polymer Bulletin · 2025-12-23

    Li Wenkai, Zhiyong Xie

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  21. Titanium and titanium compounds in the bipolar plate/gas diffusion layer system of polymer electrolyte membrane fuel cells: manufacturing methods, surface treatments and properties

    RSC Applied Interfaces · 2025-12-26

    Ermete Antolini

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  22. Influence mechanism of ionomer and carbon on transient mass transfer and dynamic electrical performance of proton exchange membrane fuel cells

    Journal of Electroanalytical Chemistry · 2025-12-29

    Yi Tong Li, Hang Guo, Fang Ye, Hao Chen

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  23. Advanced high-entropy materials for fuel cells and water electrolysis

    Chemical Society Reviews · 2026-01-01

    Minyuan Liu, Xiaoyan Luo, Guoqing Wang, Gebrehiwot Gebreslassie, Halefom G. Desta, Jianjian Zhang, Jianjian Zhang, Bin Lin, Wei Yan, Jiujun Zhang, Jiujun Zhang

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  24. Hydrogen-Powered Vehicles: A Transition to Sustainable Transportation Systems

    Clean Energy Production Technologies · 2026-01-01

    Mohammad Yaseen Mir, Javid Ahmad Parray, Sumanta Bhattacharya

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  25. Advancing coating strategies for enhanced corrosion resistance, interfacial contact, and performance of metallic bipolar plates in proton exchange membrane fuel cells

    Journal of Adhesion Science and Technology · 2026-01-12

    Jeno Salethraj, Chinnasamy Balamurugan, Shanmugasundaram KARIBEERAN, Mohammed Abdul Kadar Rahiman

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  26. Review on Bipolar Plate Technology: Bridging the Gap between Material Development and Electrochemical Systems for Sustainable Energy Solutions

    Energy & Fuels · 2026-01-13

    Iesti Hajar Hanapi, Siti Kartom Kamarudin, Siti Hasanah Osman, Norazuwana Shaari, Zulfirdaus Zakaria, Nurul Noramelya Zulkefli

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  27. Thermal Cycling Induced Degradation of Graphite Bipolar Plates: Mechanisms and Experimental Analysis

    Energies · 2026-01-20

    Daokuan Jiao, Feiyu Li, Yongping Hou, Ruidi Wang, Dong Hao

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  28. In-situ diffusion-reaction strategy for enhanced corrosion resistance of a-C-coated LPBF processed titanium bipolar plates

    Surface and Coatings Technology · 2026-01-29

    Xiaobao Zhou, Zheyu Sun, Qiuhao Wang, Linhu Han, Jinpeng Xu, Hao Zhang, Taijun Pan, Xiaoxiao Li, Yukun Ren

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  29. Fluoride ions regulate the disproportionation rate of Nb(IV) to produce high-quality Nbx(C,N)y coating for PEMFC bipolar plates

    Applied Surface Science · 2026-02-06

    Yanli Wang, Can Liu, Xinyue Jiang, Yufei Cheng, Jie Wang, Lingxu Yang, Huijun Liu, Chaoliu Zeng

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  30. Advancements in bipolar plate materials and manufacturing strategies for polymer electrolyte membrane (PEM) electrolyzers: a review

    Journal of Industrial and Engineering Chemistry · 2026-02-07

    Muhammad Fauzan Aminuddin, Rizwan Ullah, Mohd Shahbudin Masdar, Azran Mohd Zainoodin, Rozan Mohamad Yunus, Edy Herianto Majlan, Nurul Akidah Baharuddin, Kamarul Hafiz Mohamed, Nik Mohd Radi Nik Mohamed Daud, Teuku Husaini, Adam Mohd Izhan Noor Azam

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  31. Lightweight proton exchange membrane fuel cell’s bipolar plates materials selection and design for mobile application

    Journal of Solid State Electrochemistry · 2026-02-09

    Teuku Muhammad Naufal Ramadhan, Mohd Shahbudin Masdar, Teuku Husaini

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  32. Recent development in the design of proton exchange membrane fuel cell stack: Theory, integration and prospective

    Fuel Processing Technology · 2026-02-19

    Shihao Wang, Xinyi Liu, Shanshan Cai, Zhengkai Tu

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  33. Electrochemical Analysis and Surface Characterization of TiCN Coating on Stainless Steel for Proton Exchange Membrane Fuel Cell Application

    Journal of The Electrochemical Society · 2026-02-23

    Patrick Yang, Nhi Que Nguyen, Zachary Arvin Wong, Yu Morimoto, Iryna V. Zenyuk

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  34. Development of an innovative wet coating process of graphite bipolar plates to increase the efficiency of PEM fuel cells by optimized water removal

    Journal of Physics Conference Series · 2026-03-01

    Thomas Klenk, Nicolas Weber, Wilhelm Wiebe, Andreas Kötzle, Beate Ott

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  35. Effect of pH on the electrochemical corrosion and surface conductivity of a new high-Cr ferritic stainless steel in simulated PEMFC environments

    Journal of Solid State Electrochemistry · 2026-03-09

    Na Zhang, Hao Zhang, Jie Liu, Jiangwei Yu, Moucheng Li

    Read original paper ↗ ·

  36. Effect of sintering aids on the structure and corrosion behaviour of spark plasma sintering-assisted TiB2-based coatings

    Surface and Coatings Technology · 2026-03-28

    Soumya Behera, Aniket Mandawkar, Akshita Dubey, Nisheeth Kr. Prasad

    Read original paper ↗ ·

  37. Nitrogen pressure-regulated microstructure and texture of pulsed laser deposited CrN coatings for enhanced corrosion resistance and conductivity in simulated PEMFC cathode environment

    Journal of Materials Research and Technology · 2026-05-01

    Long Liu, Zhengfa He, Jian Peng, Qiang Shen, Chuanbin Wang

    Read original paper ↗ ·

  38. Multi-objective optimization and evaluation of inlet jet parameters of proton exchange membrane fuel cell

    International Journal of Heat and Fluid Flow · 2026-05-15

    Ao Dong, Laishun Yang, Zhen Wang, Dexin Zhang, Weiwei Cui

    Read original paper ↗ ·

  39. PEMFC Performance Enhancement Using a Cathode Hybrid Configuration of Metal Wire-Mesh and Cuboid Structures

    Energy & Fuels · 2026-05-27

    Jiwon Jang, Junbom Kim

    Read original paper ↗ ·

  40. Bilayer Ti/diamond-like carbon coatings enhancing corrosion resistance and electron transport of bipolar plates: First-principles calculations and synergistic process parameter regulation

    Ceramics International · 2026-06-01

    Yuanhao Qi, Qiaoqin Guo, Yuanpan Feng, Haohan Zhang, Xi Tian, Zhong Bo Yang

    Read original paper ↗ ·

  41. High performance Cr/CrN coatings fabricated by regulated magnetron sputtering for proton exchange membrane fuel cell bipolar plates application

    Journal of Power Sources · 2026-06-17

    Qi Zhang, M M Wang, Zihui Xu, Jian Lin, Felipe Carneiro da Silva, Jiahao Wang, L.C. Fontana, Jionghan Guo, Chaozheng Tian, Siwen Wang, Xungang Diao

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  42. Mechanical, tribological, and corrosion resistance properties of as-deposited and annealed NbAlN and multi-layer NbAlN/TiN coatings

    Materials Chemistry and Physics · 2026-06-27

    W.H. Kao, Thi-Na Ta, Wei-Yang Hu

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  43. Design and Development of Metal–Carbon Composite Bipolar Plates for Unitized Regenerative Fuel Cells: A Materials Review

    Electronic Materials Letters · 2026-07-16

    Chanmin Jo, Dae Jun Moon, Subramani Surendran, Gyoung Hwa Jeong, Yoongu Lim, Jinuk Choi, Hyojung Lim, Seonghyeon Park, Seungryul Yoo, Dong Chan Seok, Seon Yeop Jung, Uk Sim, Ho‑Young Jung, Uk Sim

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  44. Toward Low-Pt PEMWE Components: Determining the Minimum Thickness of Pt Protection Coatings on Titanium BPP

    ACS Applied Materials & Interfaces · 2026-08-12

    Arno Gitschthaler, Norma Salvadores Farran, Rainer Hahn, Tomasz Wójcik, O.E. Hudak, Florian Fahrnberger, Florentine Scholz, Herbert Hutter, Dominik Fuchs, Andreas Limbeck, Felix Huber, Dieter H. Pahr, Vivek Pratap Hitaishi, Timea Stelzig, S. Kolozsvári, Peter Polcik, Helmut Riedl

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  45. Enhanced corrosion resistance of Ti/TiN/DLC multilayers through optimized interfacial potential distribution under high cathodic transients

    Surface and Coatings Technology · 2026-08-15

    Yuanhao Qi, Qiaoqin Guo, Haohan Zhang, Yuanpan Feng, Xi Tian, Zhihang Jiang, Shidan Li, Zhong Yang, Wenning Shen

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  46. Investigation on the effect of Sc doping on the performance of Al alloy material for PEMFC bipolar plates

    Journal of Physics and Chemistry of Solids · 2026-08-17

    Xiaogeng Hong, Lijie Zhang, Zan Yang, Xing Du, Xintong Wu, Jihui Huang, Jiansheng Liu, Huadong Zhang, Yiqun Zhang

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  47. Microstructural and contact resistance behavior of Ni–Cr–Ta–graphene coatings on metallic bipolar plate substrates

    Ionics · 2026-09-24

    Huseyin Sevinc, Hanbey Hazar

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  48. Recycling fuel cell components: Strategies for a circular hydrogen economy

    Elsevier eBooks · 2026-09-25

    Eirini Zagoraiou, Anastasia Maria Moschovi, Εkaterini Polyzou, Iakovos V. Yakoumis

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  49. A review of performance enhancement strategies in proton exchange membrane fuel cells

    Renewable and Sustainable Energy Reviews · 2026-09-30

    Long Ma, Shuhui Liu, Jing Fan, Haifeng Liang, Fenhong Song

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  50. Synergistic effects of Ti and Cr interlayers in carbon-based composite films for durable metallic bipolar plates and their electrochemical performance

    Surface and Coatings Technology · 2026-10-09

    Yangyi Zhao, Tianyu Zhang, Ruiyu Xu, Thangapandi Chellapandi, Dayu Li

    Read original paper ↗ ·
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