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RESEARCH PAPER · Journal of Material Science and Technology · 2022

Recent advances in the stereolithographic three-dimensional printing of ceramic cores: Challenges and prospects

Jinguo Li, Xiaolong An, Jingjing Liang, Yizhou Zhou, Xiaofeng Sun

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Recent advances in the stereolithographic three-dimensional printing of ceramic cores: Challenges and prospectsOriginalControllable Additive Manufacturing of High Performance Ceramic Cores: Tailoring the Grain Size Effect of Ceramic Powders1Defect control in digital light processing of high-solid-loading ceramic core41Compositional optimization of high-solid-loading ceramic cores via 3D printing40A review on additive manufacturing of ceramic matrix composites265Crack initiation and propagation in a high-solid-loading ceramic core fabricated through stereolithography 3D printing17Softening-spring nonlinearity in large amplitude vibration of unsymmetric double-layer lattice truss core sandwich beams12Effect of synergism of solid loading and sintering temperature on microstructural evolution and mechanical properties of 60 vol% high solid loading ceramic core obtained through stereolithography 3D printing56Stereolithographically 3D Printed SiC Metastructure for Ultrabroadband and High Temperature Microwave Absorption65Simulation and experimental analysis on the deformation rate on slender rod parts during the recoating process in high viscosity ceramic stereolithography8Developing the optimized control scheme for continuous and layer-wise DLP 3D printing by CFD simulation17Research progress of the defects and innovations of ceramic vat photopolymerization109Experiments and modelling of photopolymers for 3D printing0In-situ Y3Al5O12 enhances comprehensive properties of alumina-based ceramic cores by vat photopolymerization 3D printing36State of the art of metal powder bonded binder jetting printing technology37Curing behaviors and mechanical properties of SiC-whisker-reinforced alumina ceramics fabricated with digital light processing31Fabrication of Al2O3 ceramic cores with high porosity and high strength by vat photopolymerization 3D printing and sacrificial templating36Recent progress in additive manufacturing of ceramic dental restorations69Effect of bimodal particle size distribution on the performance of SiC slurry for maskless vat photopolymerization31Quantifying the Crack-Tip Residual Stress of Nickel-Based Single-Crystal Alloys at the Micron Scale by Focused Ion Beam and Digital Image Correlation4High solid loading, low viscosity stereolithography 3D printing ceramic cores slurry80Design and fabrication of a lightweight 3D first surface mirror aluminized by DC magnetron sputtering1Advances in ceramic composites: Manufacture, performances, and applications2Local flow assisted platelet template alignment and corresponding alumina texturing in ceramic stereolithography process7Preparation and characteristics of honeycomb mullite ceramics with controllable structure by stereolithography 3D printing and in-situ synthesis19Nonlinear bending of unsymmetric double-layer lattice truss core sandwich beams2Ceramic shell fabrication via Stereo Lithography Apparatus: Recent progress on cracking problems and preventive measures11Progress of Ultra-high Temperature Oxide Ceramics: Laser Additive Manufacturing and Microstructure Evolution5Textured Porous Al2O3-SiO2 Composite Ceramic Platelet-sphere Slurry: Characteristics and Simulation of Light Intensity Distribution2Thermal debinding for stereolithography additive manufacturing of advanced ceramic parts: A comprehensive review148The Applications and Latest Progress of Ceramic 3D Printing68Vat Photopolymerization versus Conventional Colloidal Processing Methods in Structural Ceramics: Progress, Challenges, and Future Perspectives23Viscoelastic Paste-Based Ceramic vat Photopolymerization: Recent Achievements and Future Developments16Design and formation mechanism of in-situ synthesis YAG sintered necks in stereolithography 3D printed Al2O3-based ceramic cores14Innovative ceramic paste for stereolithography additive manufacturing alumina core applied in turbine blade casting10Fabrication additive par stéréolithographie de composites céramiques pour application médicale : Du développement de pates spécifiques aux compositions et architectures adaptées0Taguchi optimization of mask stereolithographic 3D printing parameters for tensile strengthening of functionally graded resins8Vat photopolymerization 3D printing of Al 2 O 3 ceramic cores with strip‐shaped pores by using polyamide 6 fiber template13Effect of sol impregnation and changes in sol pH on mechanical properties of 3D printed alumina ceramics11Enhancing precision in ceramic vat photopolymerization 3D printing through dispersant optimization18Microstructural evolution, enhanced mechanical properties, and complex shapes design in high solid content alumina ceramics through additive manufacturing28Effect of Al(OH)3 on the properties of silica-based ceramic cores prepared by laser powder bed fusion combined with vacuum infiltration10Recent advancements in stereolithography (SLA) and their optimization of process parameters for sustainable manufacturing80Leveraging 3D printing in microbial electrochemistry research: current progress and future opportunities23Characterization of Post-Sintering Shrinkage of Ceramic-Based Lattice Structures Printed Using LCD Resin Printer0Effect of Al2O3-SiO2 mass ratio and sintering temperature on the properties of water-soluble salt-based ceramic cores formed by binder jetting113D‐Printed Polymeric Biomaterials for Health Applications91Developing the optimized control scheme for digital light processing 3D printing by combining numerical simulation and machine learning-guided temperature prediction8Enhanced crack resistance in ceramic shells fabricated with photosensitive resin models printed by stereolithography through buffer layer integration1Overcoming transparency limitations in 3D-printed yttria ceramics3Recent advances in photopolymerization 3D printing of alumina-ceramic29Adding MnO to Improve the Characteristics of Zirconia-Toughened Alumina Ceramic Parts Made Using the Digital Light Processing Method3Разработка состава на основе корундовой керамики ВК-95 для DLP 3D печати0Achieving excellent thermal stability in 3D-printed ceramic core of turbine blade via machine learning-guided prediction0Effect of vacuum infiltration time on the properties of silica-based ceramic cores prepared by selective laser sintering combined with vacuum infiltration1Additively manufactured lithium disilicate glass-ceramics for dental applications: Role of heat treatment on densification, microstructural evolution, and strengthening-toughening14Progress in vat photopolymerisation additive manufacturing of ceramic lattice structures and applications29In-situ grown mullite whiskers zippering the printing layers in silica-based ceramic cores through vat photopolymerization 3D printing17Shear bond strength of vat photopolymerization additive‐manufactured zirconia to veneering ceramic5Controlling the cristobalite content, microstructure, and properties of vat photopolymerization 3D printed SiO2-based ceramic cores by doping Fe2O39Anisotropy in ceramic vat photopolymerization: Formation mechanisms, influence on properties, and manipulating strategies30Highly complex ceramic cores for investment casting applications made possible by additive manufacturing13Preparation and performance analysis of an inorganic adhesive for alumina ceramic joining with a wide operating temperature range3Research Progress on Additive Manufacturing Technology and Equipment for the Vat Polymerization of Ceramic Cores of Aeroengine Blades7Effect of Pixel Offset Adjustments for XY Plane Dimensional Compensation in Digital Light Processing 3D Printing on the Surface Trueness and Fit of Zirconia Crowns3Mullite-alumina nacre-like ceramic fabricated by ceramic vat photopolymerization5Preparation of silica-based ceramic cores with low shrinkage and improved flexural strength regulated by metallic Zr powders6AI for AM: machine learning approach to design the base binder formulation for vat-photopolymerisation 3D printing of zirconia ceramics16Alumina-based ceramic cores with high porosity and flexural strength fabricated via DLP 3D-printing8Materials and underlying principles in vat photopolymerization-based additive manufacturing of electronic ceramics16Effects of particle gradation and Gd2O3 content on the properties of porous Al2O3 ceramics1Vat photopolymerization 3D printing of Al2O3 ceramic cores with TPMS micro lattice structure2Multi-dimensional optimization of slurry and synergistic suppression of interlayer cracking by layer thickness in DLP 3D printing silica-based ceramic cores8Optimization of photosensitive resin formulation for additive manufacturing of high structural integrity SiC components1Optimizing mechanical performance and microstructural integrity in CaO-doped alumina ceramic cores by additive manufacturing2Influence of final sintering temperature on properties of nano-ZrO2 reinforced SiO2-based ceramic cores via stereolithography additive manufacturing3CT Image Automatic Recognition Method Based on Two-Dimensional Segmentation and Three-Dimensional Visualization0Mitigating anisotropy of vat photopolymerization 3D printing Al2O3-based ceramic cores through zircon addition3Vat photopolymerization 3D printing of ceramic cores: Advances, challenges, and prospects3Enhancing forming precision and performance of silica-based ceramic cores via vat photopolymerization11Fabrication of complex aluminum alloy structures based on sacrificial salt templates0Stereolithography 3D printing of ZrO2/Al2O3 ceramics: slurry design, sintering control, and quenching-induced strengthening2Controlling physicomechanical properties of ZrO2 ceramics through layer structure design during vat photopolymerization4Powder grading for enhanced properties in DLP 3D printed silica ceramic cores5Molecular engineering of dispersants for tailoring rheology in slurry-based ceramic 3D printing: From colloidal control to sintered performance13High-performance SiO₂-based nanoceramic composites via stereolithography: process optimization, microstructural evolution, and functional characterization0Critical role of slice thickness and curing ratio in the stereolithography additive manufacturing of silica ceramic cores1Influence of arc plasma parameters and particle size distribution of initial components on structure and properties of synthesized mullite materials0A review of high-temperature deformation mechanisms and control strategies of investment casting ceramic shells6Phase transformation-induced crack closure and evolution of high-temperature flexural strength in DLP-printed silica ceramic cores during cooling3Microstructure Evolution and High-Temperature Dimensional Stability of Silica-Based Ceramic Cores via Modification of Alumina Nanopowder in Digital Light Processing 3D Printing1Engineering high-stability ceramic core of turbine blade by controllable additive manufacturing and microstructural synergy1Multi-field assisted precision microhole machining: synergistic effects, surface integrity and technological frontiers3Intergranular microstructure engineering in Al2O3 ceramic cores via La/Y co-doping for enhanced high-temperature performance and leachability3Modulation of Curing Characteristics and Printing Accuracy of SiO₂ Ceramic Slurry Owing to Trace Organic Dyes in Vat Photopolymerization0Synchrotron X-ray tomography for microstructural characterisation of ceramic cores fabricated by injection moulding and additive manufacturing1Preparation and properties of nano-MgO reinforced DLP 3D printed alumina ceramic cores0Challenges and countermeasures in the preparation of complex structure ceramic cores0Turbine blade investment casting: a review of process mechanisms, modeling, and intelligent manufacturing5Vat photopolymerization-printed zirconia veneered with porcelain: Mechanical properties, fatigue properties, and fractographic analysis0Enhancing the solid phase content and mechanical properties of SiC ceramics via stereolithography apparatus using silane-modified alumina coatings0Debinding and Sintering of Ceramic Cores for Complex Hollow Turbine Blades: Recent Progress and Challenges0Y2O3 ceramic cores modified by carbon fibers for investment casting of titanium alloys0Strategic gradient architecture for enhancing strength and toughness in ceramic interpenetrating phase composites0Inverse lattice ceramic cores fabricated via vat photopolymerization for enhanced cooling of turbine blades0Nano-infused ceramic matrix composites in additive manufacturing of advanced ceramic materials0Adhesion of Composite Resin to Additively Manufactured Zirconia Using a Self-Adhesive Resin Cement: Evaluation of Micro-Shear Bond Strength0

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  1. Controllable Additive Manufacturing of High Performance Ceramic Cores: Tailoring the Grain Size Effect of Ceramic Powders

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  2. Defect control in digital light processing of high-solid-loading ceramic core

    Ceramics International · 2022-06-14

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  3. Compositional optimization of high-solid-loading ceramic cores via 3D printing

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  4. A review on additive manufacturing of ceramic matrix composites

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  5. Crack initiation and propagation in a high-solid-loading ceramic core fabricated through stereolithography 3D printing

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  6. Softening-spring nonlinearity in large amplitude vibration of unsymmetric double-layer lattice truss core sandwich beams

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  7. Effect of synergism of solid loading and sintering temperature on microstructural evolution and mechanical properties of 60 vol% high solid loading ceramic core obtained through stereolithography 3D printing

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  8. Stereolithographically 3D Printed SiC Metastructure for Ultrabroadband and High Temperature Microwave Absorption

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  9. Simulation and experimental analysis on the deformation rate on slender rod parts during the recoating process in high viscosity ceramic stereolithography

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  12. Experiments and modelling of photopolymers for 3D printing

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  13. In-situ Y3Al5O12 enhances comprehensive properties of alumina-based ceramic cores by vat photopolymerization 3D printing

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  14. State of the art of metal powder bonded binder jetting printing technology

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  15. Curing behaviors and mechanical properties of SiC-whisker-reinforced alumina ceramics fabricated with digital light processing

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  16. Fabrication of Al2O3 ceramic cores with high porosity and high strength by vat photopolymerization 3D printing and sacrificial templating

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  17. Recent progress in additive manufacturing of ceramic dental restorations

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  18. Effect of bimodal particle size distribution on the performance of SiC slurry for maskless vat photopolymerization

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  19. Quantifying the Crack-Tip Residual Stress of Nickel-Based Single-Crystal Alloys at the Micron Scale by Focused Ion Beam and Digital Image Correlation

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  20. High solid loading, low viscosity stereolithography 3D printing ceramic cores slurry

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  21. Design and fabrication of a lightweight 3D first surface mirror aluminized by DC magnetron sputtering

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  22. Advances in ceramic composites: Manufacture, performances, and applications

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  23. Local flow assisted platelet template alignment and corresponding alumina texturing in ceramic stereolithography process

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  33. Design and formation mechanism of in-situ synthesis YAG sintered necks in stereolithography 3D printed Al2O3-based ceramic cores

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  34. Innovative ceramic paste for stereolithography additive manufacturing alumina core applied in turbine blade casting

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  35. Fabrication additive par stéréolithographie de composites céramiques pour application médicale : Du développement de pates spécifiques aux compositions et architectures adaptées

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  36. Taguchi optimization of mask stereolithographic 3D printing parameters for tensile strengthening of functionally graded resins

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  37. Vat photopolymerization 3D printing of Al 2 O 3 ceramic cores with strip‐shaped pores by using polyamide 6 fiber template

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  38. Effect of sol impregnation and changes in sol pH on mechanical properties of 3D printed alumina ceramics

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  39. Enhancing precision in ceramic vat photopolymerization 3D printing through dispersant optimization

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  41. Effect of Al(OH)3 on the properties of silica-based ceramic cores prepared by laser powder bed fusion combined with vacuum infiltration

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  42. Recent advancements in stereolithography (SLA) and their optimization of process parameters for sustainable manufacturing

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  44. Characterization of Post-Sintering Shrinkage of Ceramic-Based Lattice Structures Printed Using LCD Resin Printer

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  45. Effect of Al2O3-SiO2 mass ratio and sintering temperature on the properties of water-soluble salt-based ceramic cores formed by binder jetting

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  46. 3D‐Printed Polymeric Biomaterials for Health Applications

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  47. Developing the optimized control scheme for digital light processing 3D printing by combining numerical simulation and machine learning-guided temperature prediction

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  48. Enhanced crack resistance in ceramic shells fabricated with photosensitive resin models printed by stereolithography through buffer layer integration

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  49. Overcoming transparency limitations in 3D-printed yttria ceramics

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  50. Recent advances in photopolymerization 3D printing of alumina-ceramic

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